High-Frequency Gem Smelting Induction Heating Equipment

Working principle

The operating principle of this high - frequency gem smelting induction heating equipment is that high-frequency current generates a magnetic field in the induction coil, causing eddy currents to form inside the metals (such as zirconium silicate, magnesium oxide, aluminum oxide and titanium dioxide) or metal alloys (especially high-purity ones). Due to the resistance effect, they generate heat and achieve rapid and precise non-contact heating, enabling them to quickly reach the melting point. This non-contact heating method ensures uniform heating and causes minimal contamination to the gemstone materials.

High - Power Solid - State High - Frequency Induction Heating Power Supply

Our high - frequency gem smelting induction heating equipment is equipped with a solid-state high-frequency induction heating power supply. The power can reach approximately 300 kilowatts to 800 kilowatts, providing sufficient energy for large-scale or high-demand gemstone melting. This high power capacity enables rapid melting and shortens the processing time compared to traditional methods.

Compared to the previous old tube system, it is more energy-efficient, consuming at least 20% less electricity. The failure rate is also lower, by more than 50%. It not only can operate continuously, but also reduces maintenance costs and downtime.

Artificial gem(ZrO2) made through cold crucible method,sapphire smelting(AI203) made through cold crucible method;MgO smelting:Smelting and purification of metallic oxide and metal alloy.

Equipment is adopts AC-DC-AC variable frequency power supply structure,using IGBT component and PWM chopping voltage adjustment mode,the inverter adopts high power MOSFET forming the whole bridge resonant inverter,this can guaranteethe constant power output in the process of smelting and pulling.High quality Gem,stable process,high efficiency and energy saving,it is the ideal choice to replace the traditional vacuum tube.

Application

1. Production of artificial gemstones

2. Suitable for melting and purifying metal oxides, alloys, and artificial gemstones. It can be applied in numerous industries, such as the electronics industry, where high-purity materials are required when manufacturing components.

3. Used in the research and development industry, allowing researchers to conduct experiments on developing new gemstone materials and related processes.

Product advantages

● High-quality output: This high - frequency gem smelting induction heating equipmentachieves better results through precise control and stable heating, making the gemstones more transparent, of higher quality, purer in color and with greater hardness. Compliant with the high standards of the market.

● Reliable and with low maintenance costs: The failure rate is lower than that of other equipment, ensuring the continuous operation of the machine. Low energy consumption can lead to cost reduction.

● Multi-functional: It can process various synthetic gemstones and synthetic metals, with a wide range of applications, suitable for both small-scale and large-scale production.

Our high - frequency gem smelting induction heating equipment is mainly used for the melting, heat treatment and welding of artificial gemstones, gold, silver, copper, iron, aluminum and other metals. If you have any such needs, please feel free to contact us.